Product Overview

Our precision aluminum extrusion dies are specifically designed and manufactured to produce the high-performance heat sinks, enclosures, and structural components critical to the industrial electronics sector. We understand that your components require absolute precision, exceptional thermal efficiency, and flawless repeatability. Every die we create is crafted to meet these rigorous demands, ensuring your extruded profiles contribute to the reliability and innovation of your end products.

Key Features & Benefits

• Superior Thermal Management Designs: Our core expertise lies in crafting dies for complex, high-density heat sink profiles. We optimize fin design (aspect ratios, thickness), base thickness, and overall geometry to maximize surface area and thermal dissipation, which is crucial for cooling CPUs, GPUs, power converters, and LED assemblies.

• Uncompromising Precision and Tolerance: Utilizing state-of-the-art CNC machining, EDM, and Swiss-made slow wire-cutting technology, we achieve micron-level tolerances. This guarantees the dimensional stability and perfect fit required for components that interface with sensitive electronic parts.

• Enhanced Die Longevity and Stability: Manufactured from premium-grade, hot-work alloy steel (e.g., H13) and subjected to rigorous heat treatment processes, our dies offer exceptional wear resistance and structural integrity. This translates to longer production runs, consistent profile quality over time, and reduced downtime for our clients.

• Optimized Metal Flow for Surface Finish: Through advanced port design and modeling, we ensure balanced metal flow during extrusion. This results in profiles with superior surface finish, minimizing the need for secondary machining and reducing material waste.

• Solutions for EMI/RFI Shielding: We design dies for profiles that integrate seamless channels and grooves for EMI/RFI gasketing, providing effective electromagnetic compatibility (EMC) solutions in electronic enclosures and cabinets.

• Expert Technical Collaboration: We partner with you from the design stage. Our engineering team provides DFM (Design for Manufacturability) analysis to optimize your profile for both performance and cost-effective production, avoiding common pitfalls.

Technical Specifications

Applications in Industrial Electronics

• Power Electronics: Heat sinks for IGBTs, power supplies, inverters, and motor drives.

• Computing & Telecom: Server coolers, chassis for routers and switches, blade server enclosures.

• LED Lighting: High-power LED heat sinks for industrial lighting systems.

• Automation & Control: Structural frames and enclosures for PLCs, industrial PCs, and control cabinets.

• Test & Measurement: Precision rails and housings for sensitive instrumentation.

Why Choose Our Dies?

• Deep Industry Experience: Over a decade of specialization in technically demanding extrusion applications.

• Integrated Process Control: From steel sourcing to final polishing, every step is controlled under our ISO 9001 system for guaranteed quality.

• Focus on Your ROI: We deliver dies that ensure high extrusion speeds, excellent surface quality, and long life, directly reducing your cost per meter extruded.

"Integrity is our Foundation, Precision is our Promise."

Contact us today to discuss your specific profile requirements and receive a design consultation.